The EMCO Hyperturn 45 is a high-performance CNC turning and milling centre designed for efficient complete machining of complex components. Featuring dual spindles, dual tool turrets, integrated Y-axis technology and advanced Siemens or Fanuc control systems, the Hyperturn 45 delivers exceptional machining precision, productivity and automation capability for modern manufacturing environments.
Equipment
The Hyperturn 45 is equipped with two high-performance spindles, two 12-station tool turrets and driven tools on both turrets for advanced milling and drilling operations. A stable Y-axis is directly integrated into the machine construction to provide enhanced rigidity and machining flexibility. Automation options include EMCO bar loaders, swing loaders and gantry loading systems. The machine is available with Siemens or Fanuc control technology and optional EMCONNECT digital process assistant integration.
Technical Data
Work Area
- Travel in X/Y/Z: 160 (150) / 70 / 510 mm
- Bar diameter: 45 (51) mm
- Maximum turning diameter: 300 mm
- Swing over bed: 430 mm
- Rapid traverse speeds X/Y/Z: 30 / 15 / 45 m/min
Main Spindle
- Maximum speed: 7000 rpm
- Maximum drive power: 15 kW
- Maximum torque: 100 Nm
Counter Spindle
- Maximum speed: 7000 rpm
- Maximum drive power: 15 kW
- Maximum torque: 100 Nm
Tool Turret
- VDI size: VDI 25
- Number of tools: 12
- Driven tools: 12
- Maximum speed: 6000 rpm
- Maximum drive power: 4 kW
- Maximum torque: 16 Nm
Tool Turret 2
- VDI size: VDI 25
- Number of tools: 12
- Driven tools: 12
- Maximum speed: 6000 rpm
- Maximum drive power: 4 kW
- Maximum torque: 16 Nm
Highlights
The Hyperturn 45 features a spacious work area, highly dynamic drives across all axes and dual high-performance spindles for complete machining capability. Stable Y-axis construction, dual 12-station tool turrets and advanced Siemens or Fanuc controls provide exceptional productivity and machining flexibility within compact machine dimensions.
Counter Spindle
The water-cooled 15 kW counter spindle provides high dynamic performance and excellent machining precision. A coolant-fed parts ejector removes finished workpieces into the parts catcher while simultaneously clearing chips from the clamping surface.
Work Area
The spacious work area allows multiple tooling configurations across both turrets while supporting efficient chip flow and low-manpower operation. Additional coolant pumps and an optimised pipe system improve chip evacuation into the conveyor system.
Main Spindle
The water-cooled 15 kW main spindle delivers high-speed machining performance with minimal thermal displacement. A high-resolution shaft encoder provides exceptional accuracy for contour milling and drilling operations.
Overall Dimensions & Work Space
The compact machine layout maximises workshop efficiency while maintaining a generous and highly productive machining area suitable for automated manufacturing environments.
Workpieces
The Hyperturn 45 is suitable for manufacturing complex precision components across a wide range of industries and applications.
Typical workpieces include support fittings and distributor components produced using high-precision turning and milling operations.
Options & Accessories
Finished Part Conveyor
The integrated parts conveyor system places finished components onto an accumulating belt with a usable storage area of 350 x 870 mm. Indexed belt movement prevents delicate or complex parts from colliding during unloading.
EMCO Tool Breakage Monitoring System
The integrated monitoring system evaluates axis drive motor loads to detect tool wear, breakage or missing tooling for improved process reliability and production safety.
Band Filter System with High-Pressure Coolant Pumps
Coolant pressures of 25, 40, 60 or 80 bar can be configured to maximise the performance of coolant-fed drilling and milling tools.
Automation
Swing Loader
The universal swing loader system supports automated loading and unloading of preformed blanks and finished components. Multiple gripper and handling configurations allow customisation for specific production requirements.
Turn / Mill Assist
The Turn / Mill Assist automation solution reduces working hours by up to 70% while providing graphically supported operation, compact installation and quick setup times for small and medium production batches.
Short-Bar Loader EMCO SL 1200
The EMCO SL 1200 short-bar loader automatically reloads pre-cut bars up to 1200 mm long. Its compact footprint and reduced loading strokes improve production efficiency and minimise non-productive time.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with digital manufacturing integration and smart factory capability. Features include digital twin technology, high-speed networking and significantly reduced commissioning times through virtual preparation.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive multi-touch dashboard interface. Operators can efficiently monitor production performance while maintaining familiar CNC control functionality.
Fanuc 31i-B
The Fanuc 31i-B CNC system delivers high-performance machining, exceptional reliability and user-friendly operation. Features include MANUAL GUIDE i conversational programming, nanometre interpolation for superior surface quality and Ethernet connectivity for streamlined workflow integration.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications while reducing setup times through realistic simulation and extensive collision detection functions.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and optimisation. The system improves production reliability, reduces setup times and maximises operational efficiency through advanced machine and tooling simulation.