The EMCO Hyperturn 65 is a highly advanced CNC turning and milling centre designed for complete machining of complex components with maximum productivity and flexibility. Featuring two high-performance spindles, up to three tool turrets, multiple Y-axes and advanced automation capability, the Hyperturn 65 delivers exceptional machining precision, efficiency and process reliability for demanding industrial production environments.
Equipment
The Hyperturn 65 is equipped with two high-performance spindles, up to three tool turrets and up to 36 driven tools across two or three turret systems. The machine can be configured with up to three independent Y-axes for advanced turn-mill applications and supports automation using EMCO bar loaders or gantry loading systems. Siemens Sinumerik ONE or Fanuc 31i-B control systems are available alongside EMCONNECT digital process assistant functionality for improved production monitoring and workflow optimisation.
Technical Data
Work Area
- Travel in X/Y/Z: HT 65 DT-1000 example: X1/X2 260 / 210 mm, Z1/Z2/Z3 800 / 800 / 800 mm, Y1/Y2 100 (+/-50) mm
- Bar diameter: 65 (76.2 / 95) mm
- Maximum turning diameter: 500 mm
- Swing over bed: 660 mm
- Distance spindle nose: 1050 / 1300 mm
- Rapid traverse speeds X/Y/Z: 30 / 12 / 30 m/min
Main Spindle
- Maximum speed: 0 – 5000 (4000 / 3500) rpm
- Maximum drive power: 29 (37) kW
- Maximum torque: 250 (360) Nm
Counter Spindle
- Maximum speed: 0 – 5000 (4000 / 3500) rpm
- Maximum drive power: 29 kW
- Maximum torque: 250 Nm
Tool Turret
- VDI size: 30 (40)
- Number of tools: 2 / 3 x 12
- Driven tools: 2 / 3 x 12
- Maximum speed: 0 – 5000 (4500) rpm
- Maximum drive power: 6.7 kW
- Maximum torque: 25 Nm
General Data
- Dimensions (L x W x H): 5060 / 5300 x 2850 x 2360 mm
- Machine weight: Approx. 9500 kg
Highlights
The Hyperturn 65 combines two high-performance water-cooled spindle motors, multiple turret configurations and up to three Y-axes for highly complex turn-mill applications. Optional BMT turrets with direct drive technology provide speeds up to 12000 rpm, while advanced Siemens or Fanuc control systems ensure maximum machining precision, productivity and process flexibility.
Work Area HT65-DUOTURN
The HT65-Duoturn is available with spindle distances of 1050 mm or 1300 mm. The compact version is ideal for shorter components, while the long-bed configuration supports shaft machining and deep internal machining applications with increased workspace and turret steady rest options.
Work Area HT65-TRIPLETURN
The HT65-Tripleturn provides one of the largest work envelopes in its class with a spindle distance of 1300 mm and large X-axis travel. The machine supports chuck diameters up to 250 mm and offers exceptional spindle performance for large component machining.
Live Center & Turret Steady Rest
Live centres and optional turret steady rests support precise shaft machining on both the main and counter spindle, reducing vibration and preventing chatter during long component production.
Tailstock
The Hyperturn 65 is available with either a universal hydraulic tailstock for manually loaded machines or an NC tailstock for fully automated production environments with reduced idle times.
CNC Steady Rest
Multiple steady rest configurations are available for shaft machining applications, including turret-mounted systems for small shafts and NC steady rests with centring ranges from 25 to 280 mm for larger workpieces.
Clamping Stroke Control on Main & Counter Spindle
Programmable clamping stroke control allows spindle clamping positions to be quickly programmed without manual cylinder adjustments, reducing setup times and improving production efficiency.
Overall Dimensions & Work Space
The Hyperturn 65 offers multiple machine layouts and turret configurations, delivering spacious machining envelopes while maintaining efficient use of production floor space.
Options & Accessories
Spin Window
The optional spin window provides a clear view into the work area during coolant-intensive machining operations by using a rapidly rotating glass disc to remove coolant from the viewing surface.
BMT Turret
The optional BMT turret with water-cooled direct drive delivers high-speed milling performance up to 12000 rpm with excellent rigidity and productivity for demanding complete machining applications.
Parts Catcher
The electro-pneumatic parts catcher automatically removes finished workpieces from the spindle and transfers them safely onto a conveyor system using programmable M-functions.
Automation
Gantry Loader
The gantry loader system provides flexible loading and unloading of preformed blanks and finished parts with configurable grippers and handling systems tailored to individual production requirements.
Turn / Mill Assist
The Turn / Mill Assist automation solution reduces working hours by up to 70% while supporting compact installation, graphically assisted operation and fast setup times for small and medium production batches.
Short-Bar Loader EMCO SL 1200
The EMCO SL 1200 short-bar loader automatically reloads pre-cut bars up to 1200 mm long while minimising loading times and floor space requirements.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Fanuc 31i-B
The Fanuc 31i-B control system delivers exceptional machining precision, reliability and user-friendly operation with advanced conversational programming, Ethernet connectivity and nanometre interpolation technology.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive multi-touch dashboard interface designed to improve productivity and manufacturing efficiency.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications through intelligent simulation, collision detection and efficient CNC programming functionality.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation, reducing setup times and improving production reliability through advanced collision monitoring and machine simulation.