The EMCO Maxxturn 45 is a high-performance CNC turning and milling centre designed for precision complete machining, advanced automation and efficient production workflows. Featuring main and counter spindles, driven tooling, integrated Y-axis functionality and advanced Siemens or Fanuc control technology, the Maxxturn 45 delivers exceptional machining precision, thermal stability and productivity for demanding industrial applications.
Equipment
The Maxxturn 45 is equipped with main and counter spindles, a high-performance tool turret with milling drive up to 8000 rpm and driven tools for milling and drilling operations. The Y-axis is directly integrated into the machine construction for enhanced rigidity and machining capability. The machine can be configured with EMCO bar or swing loaders and is available with Siemens or Fanuc control systems. Optional EMCONNECT digital process assistant technology provides enhanced production monitoring and workflow management.
Technical Data
Work Area
- Travel in X/Y/Z: 160 / 70 / 510 mm
- Bar diameter: Ø45 (51) mm
- Maximum turning diameter: Ø300 mm
- Swing over bed: 430 mm
- Spindle distance: 720 mm
Main Spindle
- Maximum speed: 0 – 7000 rpm
- Maximum drive power: 15 kW
- Maximum torque: 100 Nm
Counter Spindle
- Maximum speed: 0 – 7000 rpm
- Maximum drive power: 15 kW
- Maximum torque: 100 Nm
Tool Turret
- VDI size: VDI 25
- Number of tools: 12
- Driven tools: 12
- Maximum speed: 0 – 8000 rpm
- Maximum drive power: 4 kW
- Maximum torque: 16 Nm
General Data
- Dimensions (L x W x H): 2662 x 1790 x 2080 mm
- Machine weight: 4000 kg
Highlights
The Maxxturn 45 combines exceptional thermal stability, high machining precision and rapid traverse speeds within a compact machine layout. The highly stable Y-axis with extended travel, high-precision C-axis and driven tooling system provide outstanding flexibility for complex turning and milling operations. Advanced Siemens and Fanuc control systems deliver efficient, dialog-supported programming and reliable production performance.
Disc Brake on Main & Counter Spindle
The integrated disc brake system on both the main and counter spindles enhances machining stability and positioning accuracy during demanding turning and milling operations.
Main Spindle
The powerful main spindle delivers high-speed machining performance with exceptional precision and rigidity for complex component production.
Counter Spindle & Parts Catcher
The counter spindle enables complete machining in a single setup, while the integrated parts catcher supports efficient and careful unloading of finished components.
Overall Dimensions & Work Space
The compact machine layout of the Maxxturn 45 maximises workshop efficiency while maintaining a spacious and highly productive machining area.
Workpieces
The Maxxturn 45 is suitable for a wide range of precision engineering applications and complex component production.
Typical workpieces include camshafts manufactured from brass, eccentric discs produced from aluminium and support components machined from steel 16 MN Cr 5.
Automation
Swing Loader
The universal swing loader system provides automated loading and unloading for preformed blanks and finished parts. Multiple grippers and handling systems allow the loader to be customised to individual production requirements.
Short-Bar Loader EMCO SL 1200
The EMCO SL 1200 short-bar loader provides automatic loading of pre-cut bars up to 1200 mm long. Its compact footprint and reduced loading strokes improve efficiency and minimise cycle times.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system delivers exceptional performance, flexibility and smart manufacturing integration. Designed for digital production environments, the system combines advanced CNC functionality with high-speed networking, integrated digital twin technology and significantly reduced commissioning times.
The integrated EMCONNECT digital process assistant enables operators to access all production-relevant information centrally on the machine via a 22-inch multi-touch display with industrial PC functionality and touchscreen-optimised user interface.
Fanuc 31i-B
The Fanuc 31i-B control system delivers advanced CNC performance, precision and reliability for complex machining applications. Features include MANUAL GUIDE i conversational programming, nanometre interpolation for superior surface finishes, Ethernet connectivity and seamless compatibility with existing Fanuc CNC programs.
EMCONNECT – Digital Process Assistant
EMCONNECT improves productivity and production efficiency by providing centralised access to machine data, operating modes and production systems. The intuitive dashboard interface allows operators to quickly monitor machine status and production performance while maintaining familiar machine control operation.