EQUIPMENT
Main and counter spindle (optional) for turning and milling operationsOne or two tool turrets for flexible turning, drilling and milling operationsSwing over bed up to 1000 mmMax. workpiece weight 6 tState-of-the-art dialog-supported Siemens controlEMCONNECT – Digital Process Assistent (Sinumerik ONE)

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Technical data
Work area
Travel in X/Y/Z 550 / +/-125 / 2050-4050-6050 mm
Max. turning diameter 1000 mm
Swing over bed 1050 mm
Distance between centers 2200 / 4200 / 6200 mm
Rapid motion speeds in X/Y/Z 15/30/30 m/min
Main spindle
Max. speed 1800 rpm
Spindle nose A2-15”
Max. drive power 84 kW
Max. torque 6410 Nm
Counter spindle
Max. speed 2000 / 2500 rpm
Spindle nose A2-15” / A2-11”
Max. drive power 53 kW
Max. torque 4400 Nm
Tailstock
Automatic tailstock yes
Quill diameter 200 mm
Inner cone MK6
Quill travel 250 mm
Tool turret
VDI size 60 /BMT85
Number of tools 12
Driven tools 12
Max. speed 3000 rpm
Max. drive power 19,8 kW
Max. torque 116 Nm
General data
Dimensions (LxWxH) BL 2200-8600x3450x3360//BL 4200/6200- 11100/13400x3450x3360 mm
Machine weight BL 2200/4200/6200: 30/40/50 t
Highlights
Solid machine design for heavy-duty cuttingCounter spindle and 2nd turret for maximum productivityMaximum machining accuracyStable Y-axis with long carriage travel (+/- 125 mm)Driven tools including C-axisEMCONNECT – Digital Process-Assistent (Sinumerik ONE)

Stable Y-axis
Stable Y-axis

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Machine construction
Machine construction
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Work area
Work Area
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Main Spindle
Main Spindle
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Counter Spindle
Counter Spindle
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Overall dimensions/Work space

Machine Layout
Machine layout MAXXTURN 200
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Machine Layout
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Work area MAXXTURN 200
Work area MAXXTURN 200
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Work Area MAXXTURN 200 X-Y
Work Area MAXXTURN 200 X-Y
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Workpieces
Examples of use
Heavy duty engineeringPlant engineeringPetroleum industryMining industryPower plant industry etc.

Main shaft
Main shaft
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Heavy duty drill bit
Heavy duty drill bit
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Versions

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Maxxturn 2000 – 1 turret – BMT85 – tailstock
bed length 2 / 4 / 6 m with or without Y-axis
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Maxxturn 200 – 1 turret – BMT85 – counter spindle
bed length 2 / 4 / 6 m, with or without Y-axis
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Maxxturn 200 – 2 turrets – BMT85 – tailstock
bed length 2 / 4 / 6 m, with or without Y-axis
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Maxxturn 200 – 2 turrets – BMT85 – counter spindle
bed length 2 / 4 / 6 m, with or without Y-axis
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Maxxturn 200 – 2 turrets (mirror inverted) – BMT85 – tailstock
bed length 2 / 4 / 6 m, with or without Y-axis
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Maxxturn 200 – 2 turrets (mirror inverted) – BMT85 – counter spindle
bed length 2 / 4 / 6 m, with or without Y-axis
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Options/Accessories

Steady rest
In various sizes; for efficient precision machining, even of very long workpieces
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Various chucks
A special 1000m-diameter chuck is available for flanged or light parts. For other applications a selection of chucks in various dimensions as well as swiveling chucks are available, too.
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Air filter
A perfectly dimensioned air filter with a flow rate of 2000m3/h is available as an option.
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Chip conveyer
Chip conveyer with large coolant volume – easy to remove and clean.
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Software/Control

Sinumerik ONE with Operate
The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

highest performance and flexibility
universal openness
highly effective personal and machine protection
Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
Significant reduction in product development and time-to-market thanks to the digital first strategy
Improved networking and data communication capabilities
Significant reduction in the duration of real commissioning through virtual preparation for commissioning
Significantly increased CNC performance
Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC
This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT – Digital Process Assistant
For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)
The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

Complete CNC programming for up to 22-axis turning
Turning/milling for single-spindle lathes
Turning/milling for multi-carriage turning centers
Turning/milling for multi-tasking machine tools including B axis
Simulations:

Dry runs in dynamic volume view
Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
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EMCO CPS Pilot (optional)
EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

100 % identical behavior of machine and PC
Collision monitoring for clamps, parts, tools, tool holders and machine components
Collisions can be completely eliminated before they even happen
The machine’s productivity is maximized
Perfect tuning of both tooling systems