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The EMCO UMill 1500 is a highly advanced 5-axis gantry milling machine designed for complete milling and turning operations on large and complex workpieces. Combining powerful spindle technology, extensive automation capability and advanced Siemens or Heidenhain control systems, the UMill 1500 delivers exceptional rigidity, precision and productivity for demanding industrial manufacturing applications.

Equipment

The UMill 1500 is equipped with a high-performance mechanical milling head featuring speeds up to 12000 rpm and power outputs of 38 / 48 kW (S1/S6). The machine includes a universal milling head with 15° undercut capability and an automatic tool changing system supporting up to 203 tool pockets for highly flexible machining operations.

Technical Data

Work Area

Mechanical Milling Head

Highlights

The UMill 1500 combines advanced 5-axis simultaneous machining capability with integrated milling and turning functionality, allowing complete machining of complex workpieces in a single setup. The machine supports workpieces up to Ø1600 mm and heights up to 1100 mm while handling machining weights up to 4500 kg.

The rigid gantry machine structure delivers exceptional stability and precision during heavy-duty machining operations. The machine also features a universal milling head with 15° undercut capability and a large-capacity automatic tool changing system with up to 203 tool pockets.

Milling Head Undercut

The universal milling head provides 15° undercut capability, allowing greater flexibility for machining complex geometries and difficult-to-access component features.

5-Axis Machining in One Setup

The spacious and highly accessible work area allows complete 5-axis machining within a single setup. Large door openings provide excellent access for workpiece inspection and setup, while the automatically opening top loading door allows easy loading and unloading of large components.

Overall Dimensions & Work Space

The UMill 1500 combines a spacious machining envelope with a highly rigid gantry structure suitable for large-scale milling and turning applications in demanding industrial environments.

Milling Heads

Electric Spindle

The optional electric spindle provides a compact, high-performance solution with excellent dynamics for simultaneous 5-axis machining applications in combination with the NC rotary table.

Mechanical Spindle

The powerful mechanical spindle delivers high torque and exceptional rigidity for heavy-duty machining and multi-sided operations within a single setup.

Software & Control

Sinumerik ONE with Operate

The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.

Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.

The system delivers exceptional CNC performance, reduced commissioning times through virtual preparation and seamless integration into digital manufacturing workflows using integrated SIMATIC S7-1500F PLC technology.

Heidenhain TNC 640 HSCI

The Heidenhain TNC 640 HSCI control system provides an intuitive and interactive programming environment designed for efficient workshop programming and operation. The control supports both conversational and DIN/ISO programming standards for maximum flexibility and ease of use.

EMCONNECT – Digital Process Assistant

EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity, efficiency and workflow management.

The familiar CNC control environment remains unchanged while operators gain immediate access to machine status information, operating modes and production-relevant data through a touchscreen-optimised interface.