The EMCO Hyperturn machining centre is a highly advanced CNC turning and milling solution designed for complete machining of large and complex precision components. Combining a powerful main spindle, flexible milling spindle, extensive tool magazine capacity and advanced automation and digital integration features, the machine delivers exceptional flexibility, productivity and machining precision for demanding industrial applications.
Equipment
The machine is equipped with a CNC turning spindle for turning and milling operations alongside a flexible high-performance milling spindle capable of speeds up to 12000 rpm. A large-capacity tool magazine system with up to 100 positions is available, complemented by a dedicated 3-position pick-up magazine for large boring bars and tooling. The machine also integrates EMCONNECT digital process assistant functionality with Siemens Sinumerik ONE control technology.
Technical Data
Work Area
- Travel in X/Y/Z: 780 (+760/-20) / 420 / 1500 / 2200 / 3100 mm
- Maximum turning diameter: 720 mm (with milling spindle)
- Swing over bed: 800 mm
- Rapid traverse speeds X/Y/Z: 30 / 40 / 20 m/min
- Feed force in X/Y/Z: 1640 / 1640 / 1640 N
Main Spindle
- Maximum speed: 3500 / 2500 rpm
- Spindle nose: A2-8″ / A2-11″
- Maximum drive power: 33 / 53 kW
- Maximum torque: 800 / 4400 Nm
Tool Change System
- Number of tool stations: 40 / 100
- Maximum tool diameter: 90 mm
Milling Spindle
- Maximum speed: 12000 rpm
- Maximum drive power: Up to 33.8 kW
- Maximum torque: 165 Nm
- Tool interface: HSK-T63 or PSC63 (Capto C6)
General Data
- Dimensions (L x W x H): 8100 / 8800 / 9600 x 3200 x 3000 mm
- Machine weight: 25000 – 35000 kg
Highlights
The machine combines advanced 5-axis simultaneous machining capability with high-speed milling technology, automatic tool presetting and extensive process monitoring systems. Flexible spindle configurations, large tool magazine capacity and high-pressure coolant systems allow efficient complete machining of highly complex workpieces in a single setup.
Work Area
The spacious work area is designed for machining components up to 750 mm turning diameter. When equipped with an NC steady rest and counter spindle, the machine supports complete machining of highly complex workpieces within a single setup.
Main Spindle & Counter Spindle
The EMCO spindle concept uses dual servomotor technology that simultaneously functions as a highly accurate C-axis system. The synchronised motors compensate for backlash while delivering high torque and maximum machining precision. An advanced cooling system ensures exceptional thermal stability during long machining cycles.
Milling Spindle
The water-cooled integrated spindle motor delivers up to 12000 rpm, 33.8 kW and 165 Nm torque for advanced milling, drilling and turning operations. High-pressure internal and external coolant systems up to 80 bar support highly efficient machining performance.
Maintenance Centre
The machine maintenance centre is located at the rear left side of the machine and houses the pneumatic system. Clamping pressures can be programmed and controlled directly through the CNC part program.
Tool Turret
The integrated tool disk system uses directly driven tooling without gear trains, reducing vibration and noise while improving machining precision and reliability.
Overall Dimensions & Work Space
The machine combines a spacious and highly flexible machining area with a robust machine structure suitable for demanding turn-mill applications and large component production.
Options & Accessories
Tool Measuring
The integrated tool probe enables fast and highly accurate tool measurement directly within the work area for both the milling spindle and turret tooling systems.
Touch Probe
The measuring probe system supports automatic workpiece measurement and tool correction within the machining area, including kinematic calibration for advanced 5-axis machining operations.
CNC Steady Rest
Multiple hydraulic steady rest systems are available for shaft machining applications, supporting workpiece diameters up to 520 mm for stable and vibration-free machining performance.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity and manufacturing efficiency.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications through intelligent simulation, collision detection and efficient CNC programming functionality for multi-axis machining environments.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation, reducing setup times and improving production reliability through advanced collision monitoring and machine simulation.