The EMCO Hyperturn 200 is an extremely powerful CNC turning and milling centre designed for complete machining of large and complex workpieces. Featuring massive spindle performance, advanced multitasking capability, large-capacity tool magazine systems and intelligent Siemens control technology, the Hyperturn 200 delivers exceptional flexibility, precision and productivity for demanding heavy-duty industrial manufacturing applications.
Equipment
The Hyperturn 200 is equipped with a powerful main spindle for turning and milling operations alongside a dedicated milling spindle for flexible turning, drilling and milling applications. Two milling spindle configurations are available, offering either high torque or high spindle speed performance. The machine supports up to 200 tool magazine positions and includes an additional magazine for vibration-damped boring bars up to 1500 mm long and special tooling systems. EMCONNECT digital process assistant functionality is integrated as standard with Siemens Sinumerik ONE control technology.
Technical Data
Work Area
- Travel in X/Y/Z: 915 / +/-300 / 3100 – 4100 – 5100 – 6100 mm
- Maximum turning diameter: 1000 mm
- Maximum part length with tailstock: 3200 / 4200 / 5200 / 6200 mm
- Swing over bed: 1050 mm
- Distance between centres: 3200 / 4200 / 5200 / 6200 mm
- Rapid traverse speeds X/Y/Z: 30 / 30 / 30 m/min
- Feed force in X/Y/Z: 30000 / 20000 / 30000 N
Main Spindle
- Maximum speed: 1800 rpm
- Spindle nose: A2-15″
- Maximum drive power: 84 kW
- Maximum torque: 6410 Nm
Counter Spindle
- Maximum speed: 1800 rpm
- Spindle nose: A2-15″
- Maximum drive power: 84 kW
- Maximum torque: 6410 Nm
Tool Change System
- Number of tool stations: 50 / 100 / 200
- Maximum tool diameter: 120 / 240 mm
Milling Spindle
- Maximum speed: 6500 (10000) rpm
- Maximum torque: 630 (340) Nm
General Data
- Dimensions (L x W x H): 12400 – 13400 – 14400 – 15400 x 4000 x 3400 mm
- Machine weight: 40000 – 54000 kg depending on machine type and accessories
Highlights
The Hyperturn 200 is designed for complete machining of extremely large workpieces up to 1000 mm turning diameter and lengths up to 6100 mm. The machine combines dynamic and highly precise B-axis technology, powerful spindle systems and advanced multitasking control functionality for demanding turning, drilling and milling operations.
Boring Bar
The vibration-damped boring bar system features a 100 x 100 mm cross-section for high-performance internal turning operations. Multiple specially dimensioned tools are available to provide exceptional flexibility, accuracy and productivity during heavy-duty machining applications.
Milling Spindle
The high-performance milling spindle delivers up to 80 kW and 630 Nm torque with speeds up to 10000 rpm for stable, precise and flexible drilling and milling operations. Internal coolant systems up to 40 bar and external coolant systems up to 14 bar are supported as standard, with optional 80 bar systems available.
Main Spindle
The powerful main spindle provides 84 kW and 6400 Nm torque for heavy-duty turning and milling operations. Standard features include sealing air, working area coolant and programmable clamping pressure systems. One or more programmable NC steady rests can be integrated to support large workpieces during machining.
Deep Hole Drilling
The machine supports deep hole drilling applications up to 6 x 500 mm diameter with coolant pressures up to 80 bar for efficient and highly accurate drilling operations.
Tool Magazine
The ergonomic tool magazine system supports tools weighing up to 25 kg and lengths exceeding 600 mm while maintaining operator-friendly access to the work area.
Overall Dimensions & Work Space
The Hyperturn 200 combines a spacious and highly flexible machining area with an extremely robust machine structure suitable for heavy-duty multitasking applications and large component production.
Options & Accessories
EMCO Tool Breakage Monitoring System
The integrated monitoring system evaluates axis drive motor loads to detect excessive wear, broken tooling or missing tools for improved process reliability and production safety.
Band Filter System with High-Pressure Coolant Pumps
Coolant pressures of 25, 40, 60 or 80 bar can be configured to optimise the performance of coolant-fed drilling and milling tools during demanding machining operations.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity and manufacturing efficiency.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications through intelligent simulation, collision detection and efficient CNC programming functionality for complex multi-axis machining environments.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation, reducing setup times and improving production reliability through advanced collision monitoring and machine simulation.