The EMCO Hyperturn 50 is a high-performance CNC turning and milling centre designed for complete machining of complex precision components in medium and large production volumes. Featuring dual spindles, dual high-performance tool turrets, integrated Y-axis functionality and advanced Siemens or Fanuc control systems, the Hyperturn 50 delivers exceptional productivity, flexibility and machining precision for demanding manufacturing environments.
Equipment
The Hyperturn 50 is equipped with two high-performance spindles, 12 or optional 16-station tool turrets and driven tools on both turrets for advanced milling and drilling operations. The machine features a stable Y-axis with 80 mm travel and can be automated using EMCO bar loaders or swing loaders. Siemens Sinumerik ONE or Fanuc 31i-B Plus controls are available alongside EMCONNECT digital process assistant functionality for improved production monitoring and workflow management.
Technical Data
Work Area
- Travel in X/Y/Z: 175 / +40/-40 / 510 mm
- Bar diameter: 51 (65) mm
- Maximum turning diameter: 300 mm
- Swing over bed: 430 mm
- Rapid traverse speeds X/Y/Z: 30 / 15 / 45 m/min
Main Spindle
- Maximum speed: 0 – 7000 (5000) rpm
- Maximum drive power: 15 (18) kW
- Maximum torque: 100 (150) Nm
Counter Spindle
- Maximum speed: 0 – 7000 rpm
- Maximum drive power: 15 kW
- Maximum torque: 100 Nm
Tool Turret
- VDI size: VDI25 / BMT45P
- Number of tools: 12 / 12 (16)
- Driven tools: 12 / 12 (16)
- Maximum speed: 8000 / 12000 rpm
- Maximum drive power: 4 / 8.8 kW
- Maximum torque: 16 / 21 Nm
Tool Turret 2
- VDI size: VDI25 / BMT45P
- Number of tools: 12 / 12 (16)
- Driven tools: 12 / 12 (16)
- Maximum speed: 8000 / 12000 rpm
- Maximum drive power: 4 / 8.8 kW
- Maximum torque: 16 / 21 Nm
General Data
- Dimensions (L x W x H): 2930 x 2330 x 2340 mm
- Machine weight: 5900 kg
Highlights
The Hyperturn 50 combines highly dynamic drives, dual high-performance work spindles and two highly flexible tool turrets within compact machine dimensions. Stable Y-axis functionality, advanced multi-touch controls and user-friendly 3D graphics programming provide exceptional machining flexibility, productivity and ease of operation.
Work Area
The spacious work area supports flexible tooling configurations and efficient machining processes for medium and high-volume production environments.
BMT Turret
The optional BMT turret system delivers enhanced milling and drilling capability with increased tooling flexibility and high-speed machining performance.
Touch Screen Control
The machine features Siemens Sinumerik ONE or Fanuc 31i-B Plus controls with a modern 22-inch multi-touch display for intuitive operation, dialog-supported programming and advanced graphical machine control.
Overall Dimensions & Work Space
The compact machine footprint maximises workshop efficiency while maintaining a spacious and highly productive machining environment.
Workpieces
The Hyperturn 50 is ideal for producing precise workpieces in medium and large production quantities across industries including general engineering, medical technology and high-precision manufacturing.
Typical workpieces include dental contra-angle handpieces manufactured from brass, hip joint cups produced from titanium alloy and starter pinions machined from 42 Cr Mo 4 steel.
Versions
Machine Structure Hyperturn 50
Compact and highly rigid machine design engineered for advanced turn-mill operations and automated production environments.
Hyperturn 50 SM-plus
Basic configuration featuring main and counter spindles with two tool turrets including driven tool positions.
Hyperturn 50 SMY-plus
Advanced configuration featuring an additional Y-axis integrated into the upper slide system for enhanced milling capability.
Options & Accessories
Tool Gauge
The tool gauge system allows fast and precise tool measurement on both turrets directly within the work area for improved setup accuracy and process reliability.
Unloading Through the Counter Spindle
Long and slender workpieces can be unloaded through the counter spindle and safely collected using inclined surfaces or controlled conveyor systems to prevent damage.
Parts Catcher
The pneumatic parts catcher automatically removes finished components from the spindle and transfers them into a collection box or conveyor system using programmable M-functions.
EMCO Tool Breakage Monitoring System
The integrated monitoring system evaluates axis drive motor loads to detect excessive tool wear, breakage or missing tools for enhanced process reliability.
Band Filter System with High-Pressure Coolant Pumps
Coolant pressures of 25, 40, 60 or 80 bar can be configured to optimise the performance of coolant-fed drilling and milling tools.
Automation
Swing Loader
The universal swing loader system supports automated loading and unloading of preformed blanks and finished parts with configurable grippers and handling systems.
Short-Bar Loader EMCO SL 1200
The EMCO SL 1200 automatically reloads pre-cut bars up to 1200 mm long while minimising loading times and floor space requirements.
Turn / Mill Assist
The Turn / Mill Assist automation solution reduces working hours by up to 70% while supporting compact installation, graphically assisted operation and fast setup times.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and seamless networking capabilities for highly efficient production workflows.
Fanuc 31i-B Plus
The Fanuc 31i-B Plus control system delivers high-speed machining, advanced reliability and intuitive operation with conversational programming, Ethernet connectivity and nanometre interpolation for exceptional surface quality.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive multi-touch dashboard interface designed to improve productivity and workflow efficiency.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and optimisation, improving setup reliability and reducing setup times by up to 80%.
Esprit (Optional)
Esprit CAM software simplifies the programming of complex turning and turn-mill applications through advanced simulation, collision detection and efficient CNC programming tools.