Equipment
The Hyperturn 65 Powermill is equipped with main and counter spindles, a high-performance milling spindle with integrated B-axis and Y-axis functionality, and an additional tool turret with milling drive capability. The machine features ergonomically positioned control and tool magazine systems with optional 40, 80 or 120-position chain-type tool magazines. Maximum bar stock capacity is available up to Ø102 mm. EMCONNECT digital process assistant functionality is integrated as standard with Siemens Sinumerik ONE control systems.
Control Unit
The ergonomically designed Siemens Sinumerik ONE control panel is mounted on a swivelling and height-adjustable console for maximum operator comfort during setup and production.
Clamping Stroke Control on Main & Counter Spindle
Programmable clamping stroke control allows spindle clamping positions to be quickly adjusted electronically, reducing setup times and eliminating manual cylinder adjustments.
Automation
Gantry Loader
The gantry loader system provides flexible automated loading and unloading of preformed blanks and finished components with configurable grippers and handling systems tailored to specific production requirements.
Turn / Mill Assist
The Turn / Mill Assist automation solution reduces working hours by up to 70% while supporting graphically assisted operation, compact installation and fast setup times for small and medium-sized production batches.
Short-Bar Loader IRCO ILS-MUK 7012/10012
The IRCO short-bar loader system automatically loads round or profile bars up to Ø102 mm with maximum lengths up to 1200 or 1500 mm. The compact footprint and integrated STL interface support efficient automated production.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
EMCONNECT - Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity and manufacturing efficiency.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications through intelligent simulation, collision detection and efficient CNC programming functionality for multi-axis machining environments.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation, reducing setup times and improving production reliability through advanced collision monitoring and machine simulation.
