The EMCO Hyperturn 65 Powermill is a highly advanced CNC turning and milling centre designed for complete machining of complex high-precision components. Combining powerful main and counter spindles, an integrated milling spindle, additional milling turret systems and advanced automation capability, the Hyperturn 65 Powermill delivers exceptional flexibility, productivity and machining precision for demanding industrial manufacturing applications.
Equipment
The Hyperturn 65 Powermill is equipped with main and counter spindles, a high-performance milling spindle with integrated B-axis and Y-axis functionality, and an additional tool turret with milling drive capability. The machine features ergonomically positioned control and tool magazine systems with optional 40, 80 or 120-position chain-type tool magazines. Maximum bar stock capacity is available up to Ø102 mm. EMCONNECT digital process assistant functionality is integrated as standard with Siemens Sinumerik ONE control systems.
Technical Data
Work Area
- Travel in X/Y/Z: X1/X2 530 / 210 mm
- Travel in Y: Y1 240 mm
- Travel in Z: Z1/Z2 1215 / 1205 mm
- Bar diameter: 65 (102) mm
- Maximum turning diameter: 500 mm
- Swing over bed: 500 mm
- Spindle distance: 1500 mm
Main Spindle
- Maximum speed: 0 – 5000 (4000) rpm
- Maximum drive power: 29 (38) kW
- Maximum torque: 250 (800) Nm
Counter Spindle
- Maximum speed: 0 – 5000 (4000) rpm
- Maximum drive power: 29 (33) kW
- Maximum torque: 250 (420) Nm
Tool Turret
- Number of tools: 40 / 80 / 120
- Driven tools: 12 (16) / BMT55P (BMT45P)
- Maximum speed: 0 – 12000 rpm
- Maximum drive power: 11.7 kW
- Maximum torque: 28 (25) Nm
Milling Spindle
- Maximum speed: 0 – 12000 rpm
- Maximum drive power: 37 (30) kW
- Maximum torque: 110 (58) Nm
General Data
- Dimensions (L x W x H): 5970 x 2430 x 2480 mm
- Machine weight: Approx. 16500 kg
Highlights
The Hyperturn 65 Powermill combines state-of-the-art spindle motor technology, high dynamic performance and exceptional thermal stability through fully liquid-cooled spindle systems. Both tool systems can operate on both spindles, while the rigid machine bed design and linear guide systems ensure maximum stability, vibration damping and repeatability for high-precision complete machining applications.
Gear Skiving
The machine supports advanced gear skiving operations for efficient machining of both internal and external gear profiles.
Control Unit
The ergonomically designed Siemens Sinumerik ONE control panel is mounted on a swivelling and height-adjustable console for maximum operator comfort during setup and production.
Clamping Stroke Control on Main & Counter Spindle
Programmable clamping stroke control allows spindle clamping positions to be quickly adjusted electronically, reducing setup times and eliminating manual cylinder adjustments.
Holding Brake on Main & Counter Spindle
The integrated holding brake system allows both spindles to be clamped in any position for enhanced stability during demanding milling and drilling operations.
Overall Dimensions & Work Space
The Hyperturn 65 Powermill combines a spacious machining envelope with a highly efficient machine layout suitable for advanced turn-mill production environments and automated manufacturing applications.
Workpieces
The Hyperturn 65 Powermill is ideal for producing complex precision components across a wide range of industrial sectors.
Typical workpieces include sprocket wheels manufactured from steel Ck45, multifunctional mill-turn parts, stainless steel sensor housings and bonnet flanges produced from brass.
Automation
Gantry Loader
The gantry loader system provides flexible automated loading and unloading of preformed blanks and finished components with configurable grippers and handling systems tailored to specific production requirements.
Turn / Mill Assist
The Turn / Mill Assist automation solution reduces working hours by up to 70% while supporting graphically assisted operation, compact installation and fast setup times for small and medium-sized production batches.
Short-Bar Loader IRCO ILS-MUK 7012/10012
The IRCO short-bar loader system automatically loads round or profile bars up to Ø102 mm with maximum lengths up to 1200 or 1500 mm. The compact footprint and integrated STL interface support efficient automated production.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity and manufacturing efficiency.
Esprit (Optional)
Esprit CAM software simplifies programming for advanced turn-mill applications through intelligent simulation, collision detection and efficient CNC programming functionality for multi-axis machining environments.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation, reducing setup times and improving production reliability through advanced collision monitoring and machine simulation.