The EMCO Hyperturn 65 Powermill HP is a highly advanced CNC turning and milling centre designed for complete machining of complex high-precision components. Combining powerful main and counter spindles, a high-performance milling spindle, multiple tool turrets and advanced automation capability, the Hyperturn 65 Powermill HP delivers exceptional flexibility, productivity and machining precision for demanding industrial manufacturing environments.
Equipment
The Hyperturn 65 Powermill HP is equipped with a CNC turning system featuring main and counter spindles available in three spindle sizes up to Ø95 mm bar capacity. The machine includes a powerful milling spindle with automatic tool changer and 40-position HSK-T63 tool magazine, integrated B-axis and Y-axis functionality, and two additional tool turrets with powerful milling drives and independent X/Y/Z axes. Additional equipment includes a finished-part unloading device, coolant unit with belt filter system and EMCONNECT digital process assistant technology integrated with Siemens Sinumerik ONE control.
Technical Data
Work Area
- Travel in X/Y/Z: X1/X2/X4 405 / 210 / 210 mm
- Travel in Y: Y1/Y2/Y4 220 / 100 / 100 mm
- Travel in Z: Z1/Z2/Z4 1040 / 850 / 600 mm
- Bar diameter: 65 (76.2 / 95) mm
- Swing over bed: 500 mm
Main Spindle
- Maximum speed: 0 – 5000 (4000 / 3500) rpm
- Spindle nose: A2-6 (A2-8)
- Maximum drive power: 29 (29 / 37) kW
- Maximum torque: 250 (250 / 360) Nm
Counter Spindle
- Maximum speed: 0 – 5000 (4000 / 3500) rpm
- Spindle nose: A2-6 (A2-8)
- Maximum drive power: 29 (29 / 29) kW
- Maximum torque: 250 (250 / 250) Nm
Tool Turret
- Number of tools: 2 x 12 (2 x 16)
- Driven tools: BMT55P (BMT45P)
- Maximum speed: 0 – 12000 rpm
- Maximum drive power: 11.7 kW
- Maximum torque: 28 (25) Nm
General Data
- Dimensions (L x W x H): 5253 x 3200 x 2375 mm
- Machine weight: 13500 kg
Highlights
The Hyperturn 65 Powermill HP combines powerful turning and milling capability with advanced automation and exceptional machining precision. Dual high-performance spindles, multiple milling systems and advanced B-axis functionality allow highly efficient complete machining of complex turned and milled components.
Main Spindle
With outputs up to 37 kW and torque up to 360 Nm, the main spindle provides the power required for machining bar stock up to Ø95 mm and chuck components up to Ø250 mm diameter. A mechanical clamping brake ensures additional rigidity during heavy milling operations.
Milling Spindle
The high-performance milling spindle delivers 22 kW, 60 Nm torque and speeds up to 12000 rpm, supporting advanced HSC and HPC milling processes for highly efficient machining of complex components.
Manual Tool Changing
Front-loading access to the tool magazine allows fast and ergonomic manual tool changes, simplifying maintenance, wear inspection and setup procedures.
Counter Spindle
The moving counter spindle offers identical performance characteristics to the main spindle and includes an integrated mechanical disc brake and coolant-fed part ejector for reliable unattended machining.
Holding Brake on Main & Counter Spindle
Both the main and counter spindle can be clamped in any position to provide enhanced stability and positioning accuracy during milling and drilling operations.
Control Unit
The Siemens Sinumerik ONE control panel is positioned on the right side of the work area within a swivelling ergonomic console, providing convenient operator access during setup and production.
Overall Dimensions & Work Space
The Hyperturn 65 Powermill HP combines a compact machine layout with a spacious and highly flexible machining area suitable for complex turn-mill production environments.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with digital manufacturing integration and smart factory capability. Features include digital twin technology, improved networking, virtual commissioning and significantly reduced setup and development times.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface. The system improves production efficiency while maintaining familiar CNC machine operation and workflow management.