The EMCO Maxxturn 65 G2 is a high-performance CNC turning and milling centre designed for complete machining of complex precision components. Combining powerful spindle performance, advanced milling capability, integrated Y-axis technology and intelligent automation solutions, the Maxxturn 65 G2 delivers exceptional machining precision, productivity and flexibility for demanding industrial applications.

Equipment

The Maxxturn 65 G2 is equipped with a main and counter spindle, a 12-position tool turret with milling drive and driven tools for milling and drilling operations. An optional BMT turret is available for high-performance milling applications. The Y-axis is directly integrated into the machine construction for maximum rigidity and precision. The machine can be configured with EMCO bar and gantry loading systems and is powered by Siemens Sinumerik ONE control technology with optional EMCONNECT digital process assistant functionality.

Technical Data

Work Area

• Travel in X/Y/Z: 260 / 80 / 610 mm
• Bar diameter: 65 (76.2 / 95) mm
• Maximum turning diameter: 500 mm
• Swing over bed: 725 mm
• Spindle distance: Main Spindle – Counter Spindle 840 mm
• Rapid traverse speeds X/Y/Z: 30 / 15 / 30 m/min

Main Spindle

• Maximum speed: 5000 (4500 / 3500) rpm
• Spindle nose: A2-6 (A2-8 / A2-8)
• Maximum drive power: 29 (29 / 37) kW
• Maximum torque: 250 (250 / 325) Nm

Counter Spindle

• Maximum speed: 0 – 6000 rpm
• Spindle nose: A2-6
• Maximum drive power: 22 kW
• Maximum torque: 130 Nm

Tool Turret

• VDI size: 30 (40) / BMT45P / BMT55P
• Number of tools: 12 / 16
• Driven tools: 12 / 16
• Maximum speed: 0 – 12000 rpm
• Maximum drive power: 11.7 (6.7) kW
• Maximum torque: 28 (25) Nm

General Data

• Dimensions (L x W x H): 3350 x 2330 x 2405 mm
• Machine weight: Approx. 7000 kg

Highlights

The Maxxturn 65 G2 delivers exceptional machining precision, powerful milling performance and complete machining capability within a compact machine footprint. Features include a stable Y-axis for complex milling operations, counter spindle technology for complete machining, flexible automatic tailstock systems and advanced Siemens Sinumerik ONE control technology.

BMT Turret with Direct Drive

Optional 12 or 16-position BMT turrets with direct drive provide exceptional milling capability with spindle speeds up to 12000 rpm. The stable BMT interface supports coolant pressures up to 50 bar as standard and up to 150 bar optionally, ensuring high precision and stability during demanding machining operations.

Steady Rest

The hydraulically operated steady rest supports shafts with diameters from Ø8 to 101 mm. Mounted on a sliding carriage and integrated with chip protection and central lubrication systems, it ensures stable machining of long and slender components.

Tailstock

The fully automatic hydraulic tailstock travels over a length of 500 mm and includes a directly integrated MT4 centre for maximum rigidity and compact construction.

Tool Turret with VDI Quick-Change System

The fast servo-controlled 12-position turret supports VDI 30 and VDI 40 tooling with extremely short indexing times. Ground alignment plates eliminate time-consuming holder adjustments, while all stations are driven and feature adjustable swivel speeds.

Y-Axis Carriage

The machine base design with broad-based prestressed guide rails ensures maximum stability, reduced overhangs and highly accurate complete machining performance.

Overall Dimensions & Work Space

The Maxxturn 65 G2 combines a compact machine layout with a spacious work area, supporting a variety of turret and tooling configurations for flexible production requirements.

Workpieces

The Maxxturn 65 G2 is ideal for manufacturing precision components across industries including hydraulic and pneumatic systems, motors and vehicle parts, medical engineering, bearings, material handling technology and fixing systems.

Typical workpieces include distributor bodies manufactured from stainless steel, beams produced from steel 42 Cr Mo 4 and shafts machined from steel Ck45.

Versions

Maxxturn 65 G2 M (Fanuc)

Includes driven tools, C-axis and tailstock.

Maxxturn 65 G2 MY (Fanuc)

Configuration with driven tools, C-axis, Y-axis and tailstock.

Maxxturn 65 G2 SM (Fanuc)

Includes counter spindle, driven tools and C-axis functionality.

Maxxturn 65 G2 SMY (Fanuc)

Fully equipped version including counter spindle, driven tools, C-axis and Y-axis.

Options & Accessories

Automatic Workpiece Measurement

The optional radio measuring probe allows workpieces to be measured and corrected directly during machining operations for improved precision and reduced setup times.

Belt Filter System

An optional 600-litre belt filter system with 25 bar high-pressure coolant pumps improves coolant life and machining performance.

Increased Coolant Pressure

An optional 14 bar coolant pump system is available to improve cooling performance and machining efficiency. The pump assembly can be easily swung out for maintenance access.

Chip Conveyors

Optional slat-band chip conveyors reliably remove chips from the machining area, supporting low-manpower operation and improved workflow efficiency.

Tool Measurement

The optional in-machine tool measurement sensor enables fast and precise tool setup directly within the work area.

Automation

Short-Bar Loader EMCO SL 1200

The EMCO SL 1200 short-bar loader automatically reloads pre-cut bars up to 1200 mm in length. Its compact footprint and reduced loading strokes improve efficiency and minimise non-productive time.

Unloading Through the Counter Spindle

Long and slender workpieces can be automatically unloaded through the counter spindle and collected using inclined surfaces or lateral magazine systems for efficient parts handling.

Software & Control

Sinumerik ONE with Operate

The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration. Features include digital twin technology, high-speed networking, integrated safety systems and significantly reduced commissioning times through virtual preparation capabilities.

EMCONNECT – Digital Process Assistant

EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch interface. The dashboard allows operators to monitor machine performance and production data while maintaining familiar CNC control functionality.

Esprit (Optional)

Esprit CAM software simplifies the programming of complex turning and turn-mill applications while reducing setup times. Advanced simulation and collision detection functions improve programming reliability and production efficiency.

EMCO CPS Pilot (Optional)

EMCO CPS Pilot creates a virtual representation of the machine for offline programming, simulation and optimisation. The system improves setup reliability, reduces setup times by up to 80% and maximises machine productivity through accurate collision monitoring and process simulation.