The EMCO Maxxturn series machine is a powerful CNC turning and milling centre engineered for precision shaft machining, complex milling operations and complete component production. Featuring a highly stable machine structure, integrated Y-axis technology and advanced Siemens control systems, the machine delivers exceptional rigidity, thermal stability and productivity for demanding industrial applications.
Equipment
The machine is equipped with a main spindle featuring a KK8 spindle connection, a high-performance tool turret, integrated Y-axis and driven tools for milling and drilling operations. A steady rest system supports shaft machining applications, while advanced Siemens control technology enables efficient and highly accurate machining performance.
Technical Data
Work Area
- Travel in X/Y/Z: 318 / +80/-60 / 1360 mm
- Bar diameter: 95 mm
- Maximum turning diameter: 500 mm
- Swing over bed: 700 mm
- Distance between centres: 1430 mm
- Rapid traverse speeds X/Y/Z: 24 / 12 / 30 m/min
Main Spindle
- Maximum speed: 3500 / 2500 rpm
- Spindle nose: A2-8
- Maximum drive power: 33 / 42 kW
- Maximum torque: 800 / 1040 Nm
Tailstock
- Automatic tailstock: Yes
- Inner cone: MK4
- Automatic travel: 1050 mm
Tool Turret
- VDI size: 40 / BMT55P
- Number of tools: 12
- Driven tools: 12
- Maximum speed: 4000 / 12000 rpm
- Maximum drive power: 8 / 10 kW
- Maximum torque: 35 / 30 Nm
General Data
- Dimensions (L x W x H): 6511 x 2249 x 2150 mm
- Machine weight: 11000 kg
Highlights
The machine combines high thermal stability, exceptional machining precision and rapid traverse speeds with a highly stable integrated Y-axis and advanced C-axis functionality. Driven tooling, compact machine layout and advanced Siemens control systems provide efficient and flexible complete machining capability.
BMT Turret
The optional BMT55P turret with water-cooled direct drive is designed for cost-effective production of complex turning and milling workpieces. With speeds up to 12000 rpm, high torque and exceptional stability, the turret delivers outstanding productivity for complete machining applications.
Tool Turret
The hybrid 12 + 12 station tool turret combines VDI40 and block-tool interfaces with single-motor technology. The system enables continuous switching without tool rise while supporting large and heavy boring bars up to 50 mm diameter.
Main Spindle
Two spindle configurations are available, including a conventional belt-drive system for high-torque heavy machining and a water-cooled motor spindle for higher spindle speeds and advanced milling applications.
Y-Axis
The integrated Y-axis is built directly into the machine structure, ensuring maximum rigidity through short overhangs and wide roller guide spacing. This allows complex machining tasks and complete workpiece finishing within a single setup.
Overall Dimensions & Work Space
The machine combines a spacious machining area with a compact and efficient layout suitable for demanding production environments and large component machining.
Workpieces
The machine is suitable for manufacturing complex precision components across industries including hydraulic and pneumatic systems, motors and vehicle parts, medical engineering, bearings, material handling technology and fixing systems.
Typical workpieces include tool turret discs manufactured from steel, drive shafts and aluminium wheels.
Options & Accessories
Steady Rest
Various steady rest systems are available including single and double steady rests in different sizes with towing systems or NC drive functionality for stable shaft support.
EMCO Tool Break Monitoring
The integrated monitoring system evaluates drive motor loads to detect excessive wear, broken tools or missing tooling for improved process reliability.
Band Filter with High-Pressure Coolant Pumps
Coolant pressures of 25, 40, 60 or 80 bar can be configured to optimise the performance of coolant-fed drilling and milling tools.
Automation
Turn / Mill Assist
The Turn / Mill Assist automation solution supports small and medium-sized batch production with reduced working hours, graphically supported operation and quick setup times.
FlexLoader
The EMCO FlexLoader system provides flexible automation solutions for improved production efficiency. Standardised cells and configurable function packages support customised automation workflows with integrated safety and process optimisation.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system delivers advanced machining performance, digital integration and smart manufacturing capability. Features include digital twin technology, improved networking, reduced commissioning times and seamless integration into digital workflows.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive multi-touch dashboard interface. Operators can monitor machine performance and production data while maintaining familiar CNC control functionality.
Esprit (Optional)
Esprit CAM software simplifies programming for complex turn-mill applications while reducing setup times through advanced simulation and collision detection capabilities.
EMCO CPS Pilot (Optional)
EMCO CPS Pilot creates a virtual machine environment for offline programming, simulation and process optimisation. The system improves production reliability, reduces setup times and increases operational efficiency through advanced collision monitoring and machine simulation.