The EMCO UMill 1000 is a highly advanced 5-axis CNC universal machining centre designed for simultaneous machining of large and complex precision components. Built with a rigid gantry structure, high-performance direct drives and advanced Siemens or Heidenhain control systems, the UMill 1000 delivers exceptional machining precision, thermal stability and productivity for demanding industrial manufacturing applications.
Equipment
The UMill 1000 is equipped with a high-performance motor spindle, a 30-position automatic tool changer with optional 60 or 90-position magazine configurations and a solid swivel-rotary table with integrated torque motors and direct measuring systems. The machine is available with Siemens Sinumerik ONE or Heidenhain CNC controls and supports optional EMCONNECT digital process assistant integration for advanced production monitoring and workflow management.
Technical Data
Work Area
- Travel in X/Y/Z: 900 / 1000 / 700 mm
- Distance spindle nose: 170 – 870 mm
- Axes feed rate: 15 m/min
- Rapid traverse speeds X/Y/Z: 50 m/min
- Clamping area: 800 x 800 mm
- Maximum table load: 1000 kg
Motor Spindle
- Maximum speed: 50 – 15000 rpm
- Drive power: 38 kW
- Maximum torque: 138 Nm
Tool Change System
- Number of tool stations: 30 (optional 60 / 90)
- Maximum tool diameter: 80 mm
- Maximum tool length: 350 mm
General Data
- Dimensions (L x W x H): 3450 x 4750 x 3630 mm
- Machine weight: 18000 kg
Highlights
The UMill 1000 combines full 5-axis simultaneous machining capability with a rigid gantry machine structure for maximum stability and machining precision. The machine features exceptional thermal stability, high dynamic performance and a spacious work area designed for efficient machining of large and complex components.
The modern moving-column design provides excellent accessibility, while the solid swivel-rotary table with integrated torque motors and direct measuring systems ensures outstanding rigidity, precision and positioning accuracy during demanding machining operations.
Wide B-axis travel of +/-125°, standard linear scales in the X, Y and Z axes and advanced Siemens or Heidenhain control systems provide exceptional machining flexibility and productivity. The machine is also designed for efficient chip removal and front-side automation integration.
Direct Drives
The direct drives integrated into the X and Y axes provide high acceleration rates up to 6 m/s² and rapid traverse speeds of 50 m/min. This technology ensures maximum precision, smooth movement and exceptional machining dynamics.
Swivel-Rotary Table
The rigid swivel-rotary table features integrated torque motors and direct measuring systems for highly accurate 5-axis machining performance. The Ø800 mm table provides excellent stability and positioning precision during complex machining operations.
Closing Flap for Tool Magazine
The stainless steel closing flap separates the work area from the tool magazine during tool changes, helping to maintain cleanliness and improve protection from chips and coolant contamination.
Tool Changer
The automatic tool changer provides space for 30 tools as standard, with optional magazine configurations expanding capacity to 60 or 90 tools for highly flexible machining applications.
Overall Dimensions & Work Space
The UMill 1000 combines a spacious and highly accessible machining area with a compact and rigid gantry machine structure suitable for advanced multi-axis machining applications and automated production environments.
Software & Control
Sinumerik ONE with Operate
The Siemens Sinumerik ONE CNC system combines advanced machining performance with smart manufacturing integration, digital twin technology and highly efficient networking capabilities for modern production environments.
Integrated EMCONNECT functionality allows seamless switching between machine controls and digital production applications while displaying all relevant production data through a full-screen or sidebar interface.
The system delivers exceptional CNC performance, reduced commissioning times through virtual preparation and seamless integration into digital manufacturing workflows using integrated SIMATIC S7-1500F PLC technology.
EMCONNECT – Digital Process Assistant
EMCONNECT provides centralised access to machine data, operating modes and production systems through an intuitive 22-inch multi-touch dashboard interface designed to improve productivity, efficiency and workflow management.
The familiar CNC control environment remains unchanged while operators gain immediate access to machine status information, operating modes and production-relevant data through a touchscreen-optimised interface.
Heidenhain TNC 7
The Heidenhain TNC 7 control system delivers intuitive, task-oriented operation with advanced multi-touch functionality and integrated process monitoring. The system supports milling and turning operations with extremely fast block processing times and exceptional surface quality.
Additional features include smart probing functions, graphically assisted workpiece alignment and high-end machining performance for highly accurate multi-axis machining applications.